Epson has announced the global commercialisation of its new Direct to Shape Printing System, which combines its proprietary PrecisionCore printhead technology with robotics to enable high-quality inkjet printing directly on three-dimensional surfaces.
The new solution will make its international debut at Automatica, the global trade fair for smart automation and robotics taking place from 24 to 27 June 2025 in Messe Munchen, Germany.
The Direct to Shape Printing System integrates Epson’s S800 PrecisionCore printheads – known as the smallest in the series – with an Epson-developed industrial 6-axis robot.
According to Epson, the compact size of the S800 allows for high-resolution printing on complex surfaces, including curves and grooves, while lifting mechanisms adjust each printhead independently for precise application across varying object shapes.
Designed to replace traditional analogue printing methods, the system automates previously manual tasks and optimises space usage in manufacturing environments.
Epson said its inkjet technology also improves material efficiency by applying ink only where needed, reducing waste and eliminating the need for printing plates or specialised materials for each print job.
The company anticipates the new system will be adopted across a range of industries, from sporting and industrial helmets, automotive parts, and home appliances to apparel and accessories.
Beyond graphics, Epson expects the system will also support functional printing, including sensor printing using conductive inks and the coating of 3D objects.
Epson is positioning the Direct to Shape Printing System as a total solution offering. In addition to the hardware, Epson will provide customers with support in ink selection, image processing, and operational assistance through its global partner network.
The system supports up to five customisable ink colours, including white, and delivers resolution up to 600 dpi.
The technology has been under development at Epson’s Inkjet Innovation Lab Fujimi. Following its showcase at Automatica, Epson will permanently install the system at Epson Deutschland GmbH from July 2025 to serve as a testbed and evaluation site for customer applications.
Epson is actively seeking global partners to support the system’s commercial deployment and accelerate its uptake across different manufacturing sectors.
Further technical details on Epson’s inkjet and robotics technologies are available on the company’s official website.
