AML3D opens advanced manufacturing hub in Ohio to bolster US defence, AUKUS collaboration

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Image credit: AML3D

Australian advanced manufacturing company AML3D has officially opened its new US Technology Facility in Stow, Ohio, marking a key development in the company’s North American operations and reinforcing its role in defence manufacturing aligned with the AUKUS security pact.

The new facility is designed to produce large-scale, high-strength metal components using AML3D’s proprietary Wire-arc Additive Manufacturing (WAM) technology, and will directly support the US Navy’s Virginia-class submarine program. 

Company representatives said the facility will also enable wider support across the AUKUS partnership between the United States, the United Kingdom, and Australia, as revealed in an ASX announcement. 

“This facility represents more than just an expansion of our operations – it’s a strategic investment in America’s defence industrial base,” said Pete Goumas, President and CEO of AML3D USA. 

“By establishing advanced manufacturing capabilities on U.S. soil, we’re helping to ensure the Navy has reliable, domestic access to the critical components needed for the submarine programs that are vital to national security.”

AML3D demonstrated the completion of an advanced manufacturing system for the Tennessee Valley Authority at the facility’s grand opening, highlighting the dual-use capability of its technology in both defence and energy sectors. 

The event drew attendance from defence industry stakeholders and representatives from federal, state, and local government.

“AML3D’s investment in Ohio demonstrates the practical benefits of the AUKUS partnership,” said Sean Ebert, AML3D’s Global CEO. 

“This facility enables us to support all three AUKUS nations while strengthening the allied defense industrial base through advanced manufacturing technologies developed in Australia and now deployed in America.”

Ohio Congresswoman Emilia Sykes (OH-13) visited the facility and expressed support for the company’s contribution to both national security and local innovation. 

“I was glad to have the opportunity to tour AML3D’s advanced manufacturing facility and meet with their team and witness the strengthening of America’s defence manufacturing capabilities firsthand,” Sykes said. 

“AML3D exemplifies our district’s leadership in cutting-edge manufacturing that not only provides a path to a safer future, but also supports the trilateral AUKUS partnership.”

The Stow facility will house manufacturing systems used in the production of submarine parts as well as components for aerospace and energy sectors. Two AML3D systems are already in use at the U.S. Navy’s Additive Manufacturing Centre of Excellence, where they are being used for research and development into next-generation defence capabilities.

The company said the new facility would create local employment opportunities, with hiring underway for skilled technicians, engineers, and manufacturing specialists. 

Partnerships with local educational institutions are also in development to support workforce training in advanced manufacturing.

“This investment represents our confidence in Ohio’s skilled workforce and business environment,” Goumas added. “We’re committed to building long-term partnerships with local suppliers and educational institutions to create a sustainable advanced manufacturing ecosystem.”

By onshoring manufacturing previously reliant on international suppliers, AML3D says the Stow facility will help enhance supply chain resilience and reduce vulnerabilities in the defense industrial base. 

The company also sees potential for future growth in the US market, with the Ohio site positioned as the first phase of a broader expansion strategy.

The announcement was authorised for release by the Board of AML3D.